DigiWorks

Production management from order to delivery, built for the shop floor

On-premise MES and ERP for small and mid-sized manufacturers, installed on your own server.

One connected flow

Spreadsheets and paper logs brought together into a single stream.

Order
›
Routing
›
Work Order
›
Shop Floor Scan
›
Inspection
›
Delivery

Adopted in two stages

First capture the data you never had. Then let that data produce your documents.

Stage 1

Getting it under control

What lived in spreadsheets, paper and memory now lives in one place, with a record of who did what and when.

  • Master Data and Orders

    Parts, materials, BOM, customers and open order balances in one place.

  • Routing and Work Orders

    Design process sequence and standard times; the routing is frozen at release.

  • Barcode Shop Floor Scan

    Operators scan start and finish; results are aggregated in real time.

  • Traceability

    Drawing revisions, material lots, gauge calibration and change history, all queryable.

Stage 2

Automation and savings

Documents people used to write are generated by the system, and machines report their own data.

  • Machine Data Collection

    Agents on CNC machines and CMMs collect status without manual entry.

  • Automated Inspection Reports

    Measurement results are collected, judged and printed in the format your customer requires.

  • Material and Tool Management

    Inventory, purchasing and tool consumption linked to production results.

  • Cost and KPIs

    Product cost from labor and material, with performance indicators aggregated automatically.

See it in action

Screens from a system in daily production use.

Product Progress

See how many pieces sit at which operation, for every part number. The full route from incoming inspection to final and customer inspection reads in a single line.

Product Progress

Shop Floor Scan

Operators scan a barcode to start and finish work at the machine. Jobs in progress are listed per machine, with running, paused and stopped states reflected in real time. A job will not start if the operator has not clocked in or the previous operation is unfinished, so out-of-sequence records never occur.

Shop Floor Scan

Delivery Management

Overdue and upcoming deliveries are surfaced for you. Shortage quantity and on-time rate are calculated automatically.

Delivery Management

Machine Status

Utilization by machine group and the live state of each machine, with what is running, when it started, and why it stopped.

Machine Status

Quality Control (SPC)

As measurements accumulate, capability indices (Cp, Cpk) and control charts are drawn automatically, so trends appear before limits are crossed.

Quality Control (SPC)

* Part numbers, customers and personal names shown are demonstration data.

What changes

Nothing to hunt for

Where a part is, who worked on it and when, all a query away. Far less time spent assembling information.

Audits become routine

Drawing revisions, work history, material lots and calibration records are all retained and retrieved on the spot.

Documents write themselves

Inspection reports and status reports are generated by the system, giving that time back.

Considering DigiWorks?

We scope the system to your processes and part mix. Please reach out through Support below.